Reporting Accuracy

Improvement of Efficiency

Knitted Fabric

Access detailed analytics and reports to make data-driven decisions, identify bottlenecks, improve productivity, and meet deadlines.

Solution

Result

Problem

• The company needed a system to provide detailed insights for informed decision-making, particularly in production processes.
  
• They required the ability to filter data by operator, production period, product code, fault code, and workgroup.
  
• Accurate calculation of total fabric meterage for each product code was essential for inventory management, cost analysis, and production planning.

• Connectivity & Hardware Integration: Integrated encoder measurements to ensure precise fabric meterage and resettable tracking via start/finish buttons.
• Tracking Solutions: Assigned unique product codes to fabric rolls for data tracking, linking batch number, production date, and shift for detailed analysis.
• Advanced Filtering & Reporting: Enabled filtered reports by various parameters (e.g., operator, workgroup) to identify inefficiencies and maintenance needs.
• Management Reports: Customizable reports offered insights into key metrics like production output, defect rates, and downtime.

• Improved Data Insights: Real-time data analysis provided deeper insights into production and inventory.
• Enhanced Operational Efficiency: Streamlined processes and automation reduced lead times and optimized resource use.
• Reduced Waste and Costs: Early issue detection minimized machine downtime, reducing waste and associated costs.