Elevating Saftey & Consistency with Intelligent Tire Cord Fabric Inspection 

The production of tires demands an unwavering focus on quality and safety. KC tire manufacturer faced significant challenges in maintaining consistent quality control for their tire fabrics, a critical component of tire safety.
To address this concern, they implemented FabriQC, an automated tire fabric inspection system, in their production line. Using this system revolutionized their production process, ensuring that every tire fabric met the highest standards. With this innovative approach, the manufacturer not only improved product quality but also set new industry benchmarks, positioning themselves as a leader in tire safety and performance.

The Challenge

• The manufacturer struggled with manual inspection processes that were time-consuming, prone to human error, and inconsistent. These inefficiencies led to increased waste, higher costs, and occasional lapses in quality, which could compromise the safety and performance of the tires. The need for a more reliable, efficient, and accurate inspection method was clear.

The Solution

• Automatic AI-powered inspection with cameras

The cameras continuously scanned the fabric for any defects, such as tears or inconsistencies in texture and color. Utilizing advanced machine vision algorithms and ML models they successfully identified even the smallest anomalies,  analyzed the data in real-time, and ensured that only the highest quality fabric was used in tire production.

• Root Cause Analysis and Continuous Enhancement

Another benefit of using FabriQC intelligent inspection system is the ability to have online access to real-time inspection data to uncover the root causes of defects. Tire manufacturers gain invaluable insights into production process issues by scrutinizing data on defect types, frequencies, and locations. Using this knowledge, they could implement targeted improvements, optimize production parameters, and enhance tire quality across the factory.

Results and Achievements

Accuracy

Improvement of Efficiency

Conclusion

The integration of an automatic tire fabric inspection system with intelligent quality control revolutionized the manufacturer’s production process. It not only improved the quality and consistency of their products but also optimized operational efficiency and reduced costs. This success story highlights the transformative power of technology in modern manufacturing.

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