Glass Manufacturing Monitoring: A Journey of Continuous Improvement
A glass factory's adoption of automated data collection, real-time dashboards, and OEE calculation led to transformative improvements.
%
Reporting Accuracy
%
Improvement of Efficiency
Reduce Downtimes
%
Glass Manufacturing
Automated systems optimize ingredient use, reduce waste, and ensure product quality through real-time monitoring.
Problem
Solution
Result
- Enhanced Efficiency
- Reduced Downtime
- Data-Driven Decision Making
- Increased Productivity
- Automated Data Gathering and Real-Time Dashboards
- Real-Time Insights and OEE Calculation
- Root Cause Analysis and Downtime Reduction
- Outdated and manual Reporting Methods (paper reports and Excel sheets)
- Labor-intensive process leading to inefficiencies
Conclusion
This project showcases the power of digital transformation through automated data collection, real-time dashboards, and OEE calculation. By trading paper-based reports and manual spreadsheets for an online platform, the company achieved a significant leap in efficiency, rapidly identifying and resolving downtime issues. As the industry continues to advance, embracing digital innovation is key to unlocking new heights of productivity and driving long-term success.
With Monitait watcher-cam, we solved both problems at once. They were affordable and allowed remote inspection.
Production Manager
@Glass Manufacturing Company
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